Chain and Sprocket Job

[Mudhen]

Man, it's so simple it's perfect....

Be the first mod I make to your bike when I get it home.

[Mustang]

Be the first mod I make to your bike when I get it home.

FOR REAL ?
It would make me Happy to see I' m  not the only CRAZY FF around here !

[CrazyTed]

Man, it's so simple it's perfect....

Be the first mod I make to your bike when I get it home.

You supply the money and it's all yours!!!  I'll be at D and D Imports/Triumph tomorrow doing the paperwork on the Rocket!!!

[Mudhen]

Be the first mod I make to your bike when I get it home.

FOR REAL ?
It would make me Happy to see I' m  not the only CRAZY FF around here !

Even if I were to buy it, that would only be 2...you'd still be the craziest FF around here!!!

If I win powerball before it sells, it's mine.  Absolutely no question.

[Bandit33]

I now have a new 19 tooth sprocket to put on, so will be switching it out soon.  In planning this project, do I need any new gaskets or o-rings or anything else while putting the covers back on?  Just want to make sure I have everything I need before I dig into it.

Thanks in advance

Don

[Mustang]

I now have a new 19 tooth sprocket to put on, so will be switching it out soon.  In planning this project, do I need any new gaskets or o-rings or anything else while putting the covers back on?  Just want to make sure I have everything I need before I dig into it.

Thanks in advance

Don

a new paper gasket for the cover and now would also be a good time to replace the seal on the shifter shaft as well as the seal for the clutch pushrod

[harre]

Inspired by Patrick I did a sprocket cover split. Here are some picts for the bold and the brave. After cutting the cover, I continued and cut loose the oil funnel. After some grinding of the edges, I used model clay to fill the oil funnel and the recess in the new oil plug (see image). Then I filled the remaining volume with chemical metal (plastic padding) and put back the oil plug covered with a thin layer of vaseline. When the chemical metal had hardened I unscrewed the oil plug, and voilá, new threads. I have used the new cover for 5000 km, without any problems whatsoever. I finished the modification by changing the original gear linkage into a steel lever (originally for a YZ80, 93-). The lever was cut and rewelded to fit in the narrow groove of the shifter shaft.
Now I do not have to remove the side stand (and oil) to change the sprocket and chain. Shifting is more direct now as well.

[Sin_Tiger]

  Excellent job & post Harre, thank you it's inspirational (read = experience is the thing you get just after you needed it unless you steal somebody elses)

Send me the remaining alloy fillings and and I will mix them with some pastic metal and cast a T3 bravery medal  :icon_salut  

Can I vote that post gets copied into the How To's it's so good.

[aeronca]

great job, looks good 8)

[harre]

As Obama said today, I don't deserve it. Credits to Patrick and others who paved the way. The mod is actually not so difficult, it just takes some nerve. Try it you'll like it.

[Colonel Nikolai]

This was back in October or so. How are those threads holding up now? How do you measure the oil? Thanks for posting this!!!

[Colonel Nikolai]

I've been thinking about this:

http://tinyurl.com/yczgzb2 (http://tinyurl.com/yczgzb2)

You can de-risk this project by buying another sprocket cover and moding that. This way you'll always have the original to fall back on.

[Mudhen]

I've been thinking about this:

http://tinyurl.com/yczgzb2 (http://tinyurl.com/yczgzb2)

You can de-risk this project by buying another sprocket cover and moding that. This way you'll always have the original to fall back on.

Good thinking man.  And having a spare in case your chain ever gets a little loose and takes the thing out is good, too...

I wish splitting the cover apart would eliminate that situation.  I wonder if some sort of shim could be slid in there to prevent the two from ever touching.  My good friend Justin Case would like that very much.

[Colonel Nikolai]

From the photos it kinda looks like the two aren't touching now?

[Mudhen]

From the photos it kinda looks like the two aren't touching now?

By 'the two' I meant the chain and the clutch pushrod housing.  It's so tight that if the chain gets loose it takes that out...and out goes your engine oil...