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Tiger Time => Girly Talk (1999 - 2006 Tigers) => Topic started by: klingklang on April 14, 2012, 09:57:10 PM

Title: another help request to electrical weirdo guys plz
Post by: klingklang on April 14, 2012, 09:57:10 PM
I've notice in that last few day that when I start my bike, the light don't turn off as it should be.  I pointed directly the relay and put an anoter one......sad... same thing.  Now this what I'm trying to understant and where to look for.

If I push the start button without pulling the clutch, the cutout relay do the job and close the headlights. Then, while holding the startup switch,  I pull the clucth lever to start the bike every thing work like it should be.

Now, If I do it as it should be: holding the cluch lever and then hitting the startup switch, the cutout is not working and still have the headlights on along the whole process.....

???????
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Post by: Timbox2 on April 14, 2012, 10:13:45 PM
First thing Id try is the clutch lever switch, known to give issues, try taking it out and spraying with WD40 or similar.
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Post by: klingklang on April 14, 2012, 11:20:58 PM
clutch lever switch fine.  thank you
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Post by: klingklang on April 15, 2012, 04:05:21 AM
update:   when I unplug the starter relay input, (the wire comming from the cutout relay and clutch swith) every thing is ok.  

When plugged normaly to starter relay, I got 12V in the clutch switch wire when I push the start switch.  I don't thigh it should if my small comprehension of those wires are good.
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Post by: Mustang on April 15, 2012, 04:32:48 AM
was the relay you replaced the correct one there are a couple of different types, ie as to what contacts are switched are in different location so the plug is not right .
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Post by: klingklang on April 15, 2012, 04:25:41 PM
I think so,     30,87,87A,85,86 where at the same place.  it is a normal car (bosh type) relay, right?
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Post by: klingklang on April 16, 2012, 12:11:11 AM
I'm starting to thing it is the startup switch tiself.  Because of all the trial I did , my bettery became weak.  So last night I put it on the battery tender and today everything was working kind of ok. Depend on the pressure I put on the startup switch,  the cutout relay is working or not.  I'm going to open that and see.
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