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Tiger Time => Girly Talk (1999 - 2006 Tigers) => Topic started by: HappyMan on December 30, 2007, 09:40:44 PM

Title: Coolant Overflow Tank Cracked - Anyone Else?
Post by: HappyMan on December 30, 2007, 09:40:44 PM
I finally got around to some time to put the heated grips on my 06.  Once I pulled off the cockpit I found that where the hose on the coolant tank goes into the tank was cracked and no longer connected.  It's still kind of hanging on but obviously from the picture attached it would leak.

I'll contact the dealer as it's under warranty.  Anyone else have this problem?  Just curious.
Title:
Post by: 2004Tiger on December 31, 2007, 07:51:43 PM
Hey, your tank isn't cracked. That's an angle fitting that's broken. Mine was the same, and the two rubber hoses connected to my overflow reservoir were reversed. I replaced both plastic angle fittings for less than two dollars US each. (Watch out, some dealers [Foothill BMW/Triumph in Lakewood, Colorado] want about $5 for them.) When refitting the tubes, be certain that the drain hole is connected to the tube that drains down to your swing arm pivot; and the fill/suction hole is connected to your radiator filler neck. Blow through the tubes to find out.

If your tubes were reversed, and many are, you will have been losing coolant and now you must remove your gas tank and refill the system. Be sure to crack the air relief screw on the back side of the thermostat. Simply adding coolant to the overflow usually won't get any into the radiator, as pointed out in your owner's manual. If your tubes were not reversed, and the broken fitting is for fill/suction, you were losing coolant each time your engine got hot. Again, remove the gas tank and refill the system.

Plenty of threads on this topic, and the resultant overheating, on this forum. Do a search.
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Post by: Stretch on December 31, 2007, 07:57:54 PM
Here's the correct routing of the coolant overflow tubes, courtesy of Iansoady...

(http://i43.photobucket.com/albums/e398/iansoady/expansion.jpg)
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Post by: HappyMan on December 31, 2007, 09:37:57 PM
Good news then...I think.  I'll just have the dealer send me a new fitting and I'll check to see that they are not reversed.  

Were they coming form the factory reversed or would it have been an incompetent mechanic?  Not enough miles on this one yet to think that service of some sort had been done.
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Post by: iansoady on January 01, 2008, 04:45:18 PM
Some came from the factory like that. Mine was outside the affected VIN rabge but still had the problem so I put it down to (yet more)  incompetent spannering at the dealer.
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Post by: HappyMan on January 01, 2008, 05:20:01 PM
I'll verify it next chance I get.  HAPPY NEW YEAR EVERYONE!!!
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Post by: blacktiger on January 02, 2008, 10:39:08 PM
Those little fittings break every time you take the fairing off. I've given up and just pushed the tube through the hole in the tank. If it pisses coolant it'll just piss everywhere but who cares?
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Post by: HappyMan on January 02, 2008, 11:20:18 PM
Quote from: "blacktiger"Those little fittings break every time you take the fairing off. I've given up and just pushed the tube through the hole in the tank. If it pisses coolant it'll just piss everywhere but who cares?

Is there anyway if supporting it so it doesn't break?  What is hitting it causing it to break?  Sounds like a pretty stupid design....
Title: Coolant Nipple
Post by: noivson on January 02, 2008, 11:49:40 PM
Happened here just as you described. Duct tape. Again, and again......
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Post by: McGuiver on January 03, 2008, 01:48:55 AM
I was looking at mine today........I think I'm going to tie-wrap them together, and back, so they aren't flapping around loosely. Mine were not  broken, and were also hooked up properly!  :D
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Post by: HappyMan on January 03, 2008, 05:00:50 AM
The dealer did not call me back today....when I receive the replacement part I'll pull it apart again once it's received.  I'm waiting on the Vario windshield yet and it would be nice to take care of that at the same time.  I'll let you know what I find.  There has to be a way to support it so it doesn't break.
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Post by: Tonto on January 03, 2008, 08:04:14 PM
Same with mine, it's cable tied at the moment but I must remember to replace it soon, thanks for the reminder.
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Post by: HappyMan on January 03, 2008, 08:33:52 PM
I decided not to wait for the dealer as BikeBandit had them for .94 and I need some additional items so I ordered a couple and I'll wait to see if the dealer comes through.  I'll find out if they are worth doing future business with.
Title:
Post by: Stretch on January 03, 2008, 09:52:38 PM
I do lots of business with Bike Bandit.  No complaints.

It takes a while for some Triumph parts to come in from across The Pond (if Triumph USA is out of stock), but a small dealer would have the same problem.
Title:
Post by: HappyMan on January 03, 2008, 10:13:03 PM
Quote from: "Stretch"I do lots of business with Bike Bandit.  No complaints.

It takes a while for some Triumph parts to come in from across The Pond (if Triumph USA is out of stock), but a small dealer would have the same problem.

Well, with the winters here I've got plenty of time...... :shock:

I've used them for quite a few of my bikes and they've been great.
Title:
Post by: blacktiger on January 09, 2008, 09:21:19 PM
Quote from: "HappyMan"
Quote from: "blacktiger"Those little fittings break every time you take the fairing off. I've given up and just pushed the tube through the hole in the tank. If it pisses coolant it'll just piss everywhere but who cares?

Is there anyway if supporting it so it doesn't break?  What is hitting it causing it to break?  Sounds like a pretty stupid design....

It's so close to the fairing that I think if you have to struggle with the fairing to get it to sit right then you've probably snapped another one. Everything's packed in under the fairing too tightly.
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Post by: HappyMan on January 09, 2008, 09:55:08 PM
I found it broken while taking it off.  I certainly didn't struggle there...  The bike is too new to think that anyone ever took the fairing off.
Title: where do i get the replacement parts
Post by: tomL on January 10, 2008, 02:04:09 AM
anyone know what size this replacement part is and where i can get it?

Quote from: "2004Tiger"Hey, your tank isn't cracked. That's an angle fitting that's broken. Mine was the same, and the two rubber hoses connected to my overflow reservoir were reversed. I replaced both plastic angle fittings for less than two dollars US each. (Watch out, some dealers [Foothill BMW/Triumph in Lakewood, Colorado] want about $5 for them.) When refitting the tubes, be certain that the drain hole is connected to the tube that drains down to your swing arm pivot; and the fill/suction hole is connected to your radiator filler neck. Blow through the tubes to find out.

If your tubes were reversed, and many are, you will have been losing coolant and now you must remove your gas tank and refill the system. Be sure to crack the air relief screw on the back side of the thermostat. Simply adding coolant to the overflow usually won't get any into the radiator, as pointed out in your owner's manual. If your tubes were not reversed, and the broken fitting is for fill/suction, you were losing coolant each time your engine got hot. Again, remove the gas tank and refill the system.

Plenty of threads on this topic, and the resultant overheating, on this forum. Do a search.
Title: Re: where do i get the replacement parts
Post by: HappyMan on January 10, 2008, 02:40:47 PM
Quote from: "tomL"anyone know what size this replacement part is and where i can get it?

Yes, I do.  I just don't have time right now to look it up for you.  If I can later I'll post it but if you go to Bike Bandit and look up OEM parts for the bike it's pretty obvious.  Sorry, got to go...
Title:
Post by: HappyMan on January 10, 2008, 09:46:54 PM
http://houseofmotorcycles.bikebandit.co ... er/o/m6914 (http://houseofmotorcycles.bikebandit.com/triumph-motorcycle-tiger-955i-serial-number-198875-and-higher/o/m6914)

15: ELBOW
8MM
5557857-001    
$0.94
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Post by: tomL on January 10, 2008, 10:38:22 PM
Thank you very much. That's just what I needed. I just discovered last night that mine is broken.
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Post by: HappyMan on January 10, 2008, 10:40:47 PM
Quote from: "tomL"Thank you very much. That's just what I needed. I just discovered last night that mine is broken.

I bought a couple or three just in case until I figure out how to keep it from happening.
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Post by: HappyMan on January 11, 2008, 02:13:01 AM
Quote from: "Stretch"I do lots of business with Bike Bandit.  No complaints.

It takes a while for some Triumph parts to come in from across The Pond (if Triumph USA is out of stock), but a small dealer would have the same problem.

I was just re-reading this and realized you thought I meant Bike Bandit when I said I'd see if they were worth continuing business with.  I meant the dealer I purchased the bike from.  They never responded and thus have lost my business.  I'm fussy like that.  Too bad since they seemed better than my local dealer.  Just means I'll do more myself.  That and more business for Bike Bandit.  They've been great.  No complaints.
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