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Tiger Time => Girly Talk (1999 - 2006 Tigers) => Topic started by: matttys on December 18, 2008, 02:00:08 PM

Title: Torx sizing for Girly
Post by: matttys on December 18, 2008, 02:00:08 PM
What size Torx are required for the Girly?  Specifically, to remove the rear shock and other bits on the engine/frame?

Thanks for your help guys!
Title: Re: Torx sizing for Girly
Post by: Mustang on December 18, 2008, 02:26:10 PM
Quote from: "matttys"What size Torx are required for the Girly?  Specifically, to remove the rear shock and other bits on the engine/frame?

Thanks for your help guys!
Get yourself a set that goes up to T-60 and you should be all set .
I will also mention that if you buy the bits that are all 1 pc ( the cheap ones ) you WILL break them every time you use them cuz the torx bolts are friggin tight from the factory !

Get a set instead that has a seperate bit from the socket , they are manufactured much harder and less likely to break .
Craftsman bits are very good and if you break one you can get it replaced for free . and there are Sears stores everywhere !
Title: Re: Torx sizing for Girly
Post by: matttys on December 18, 2008, 03:41:52 PM
Quote from: "Mustang"Get yourself a set that goes up to T-60 and you should be all set .
I will also mention that if you buy the bits that are all 1 pc ( the cheap ones ) you WILL break them every time you use them cuz the torx bolts are friggin tight from the factory !

Sounds good.  I work for an industrial distributor so I can get "special" pricing on almost anything I use in my garage.  We have a set that goes up to 60, I just didn't know if that was larger enough.  I'm in for the set!

Hopefully I don't have to my new shim tool tonight.  I mean I'm always excited to use new tools, but I'd rather not have to use the tool because that means I have to buy new shims!  

Is Triumph the only source for valve shims or is another brand that has cheaper or faster shipping shims?

Thanks for your help Mustang!
Title:
Post by: matttys on December 18, 2008, 03:45:37 PM
OK, just checking back.  Cost of the 13 piece set is a bit expensive, even with a sweet discount.  Which of the larger sizes are needed on the Girly?  I'd rather buy them by the ones and twos than pay a bunch for the whole set that duplicates many of the bits on my hex key-like Torx.
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Post by: Stretch on December 18, 2008, 11:09:38 PM
I seem to recall that the smaller Torx that secure the side panels, the horn bracket, and half of the front fender... are T-30.  The big 'uns at the engine mounts are T-55 (I remember that one, because it's the one I lost in the middle of my 24,000 service  (http://img.photobucket.com/albums/v638/Stretch67/bluduh.gif) ).

Camshaft bearing cap screws are also T-30.  I broke two of those, and still didn't get them loose.

 :BangHead

But yeah, you can't go wrong with a quality set.
Title: 25mm Shims
Post by: Tom Herold on December 19, 2008, 02:10:01 PM
Our bikes use a 25mm shim, the same size used in several Yamaha (VMax), Honda (CR250), Suzuki.... blah, blah... you get it.  I found shims for my 955i Sprint at my local Yamaha dealer, they only charged me $2.50 each vs Triumph, or Bike Bandit's $7 charge plus shipping.

I highly recommend taking a micrometer with you. Even though the shims are stamped with their size, it still varies a lot.  I needed a couple of shims in the 2.65 range, and found a few stamped with that number but they measured 2.63, 2.68, 2.62.  You can use any sized shim that'll keep you within the specs, personally I shoot for the loose side since valves tighten up over time.

Here's a link for a valve shim clearance calculator that makes things a bit easier by simply filling in the information, you'll find it at the bottom of the thread: http://www.triumphrat.net/hinckley-clas ... shims.html (http://www.triumphrat.net/hinckley-classic-triples/87523-those-valve-shims.html)
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Post by: matttys on December 19, 2008, 03:22:25 PM
Excellent - too bad I have to call Team Triumph now.  The plastic fuel line connectors broke off when I removed the tank.  How do I extract the piece that is stuck inside the fuel tank cover?  Can I yank or do I have to rotate them (ie they screw in)?
Title:
Post by: blacktiger on December 20, 2008, 10:26:18 PM
Quote from: "matttys"Can I yank or do I have to rotate them (ie they screw in)?

No. You have to lift the spring clip (which is what you should have done in the first place :roll:) and it should come out if you insert some needle nose pliers in the hole and open them up and pull.
Title:
Post by: abruzzi on December 20, 2008, 11:56:07 PM
moved to the Girly forum.

Geof
Title:
Post by: matttys on December 22, 2008, 02:39:40 PM
Quote from: "blacktiger"No. You have to lift the spring clip (which is what you should have done in the first place :roll:) and it should come out if you insert some needle nose pliers in the hole and open them up and pull.

Haha, I acutally left them connected and moved the tank around a bit to make sure that I had all the other lines disconnected.  While doing this, I bumped it against the side of the frame and one of the connectors started to leak.  At that point, I disconnected the lines and in the process of removing the broken connector it snapped off completely.  It's OK, Team Triumph has the new parts coming  :D
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