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Tiger Time => Girly Talk (1999 - 2006 Tigers) => Girlie Charging Woes => Topic started by: Mr_J on February 25, 2015, 06:34:52 PM

Title: Clocks going funny after a jump start
Post by: Mr_J on February 25, 2015, 06:34:52 PM
Hi,
I recently had a flat battery after an 80 mile ride, and ended up getting a jump from a recovery van. On the short ride before the bike died again, my speedo and rev counter were misbehaving, ie the speedo not reading anything below 30mph and the rev counter dead below ~2k. Has anyone seen this before?

I've had problems with the charging system before, and have had the stator re-wound and had 2 replacement reg/recs. Is this silliness with the battery and clocks likely to be related to this?

Cheers in advance.
Title: Re: Clocks going funny after a jump start
Post by: John Stenhouse on February 25, 2015, 06:49:23 PM
Not seen it before as I have the 885i but when the battery went on that the clocks read all sorts of ftrange things, all fixed by new battery.
Title: Re: Clocks going funny after a jump start
Post by: Bixxer Bob on February 25, 2015, 09:19:23 PM
All related.  The clocks all get their signal from the ECU.  If it's not getting enough volts then it can't do its job.
Title: Re: Clocks going funny after a jump start
Post by: Mr_J on February 26, 2015, 08:24:15 AM
So that's another new battery and a trip to the local triumph dealer to find out why my bike's eating batteries. I had a new one in there with the last reg/rec replacement less than 6 months ago...

Cheers for the replies!
Title: Re: Clocks going funny after a jump start
Post by: Bixxer Bob on February 26, 2015, 02:17:43 PM
the should get to the bottom of why you have so many charging problems.  It needs an end to end checkup.  One wonders.... have all three been changed at the same time???  If so then the problem is elsewhere such as dirty connectors or an earth leak that is constantly draining the battery.  If not, then one could be damaging the other.

Stators -  generally fail if they get too hot (constant and prolonged running in hot conditions at low speed) or if there's a dirty contact at the spade connector between the  yellow wires and the reg/rec wires which will take down a coil. If one or more of the three coils go down the charging voltage will drop too and if prolonged it'll kill the reg/rec.     

Reg/rec - fails either high or low.  If low the battery is constantly going flat. If high - typically around 17v, it'll boil the battery and kill it.  This is the most dangerous scenario as the battery can split or even explode.

Start with the simple stuff, check all the connectors are spotlessly clean and re-assemble with dialectric greas to keep them that way.  Then disconnect the battery -ve wire and connect a multimeter, with the meter scale set to AMPS or current, between the negative lead and the negative battery terminal.  With the ign off, if you get anything higher than zero you have a leak somewhere. 

Just doing these bits could restore your voltage to where it should be.

Try reading this:  http://www.electrexworld.co.uk/acatalog/Troubleshooting-3P-PMG-&-RR.pdf

Oh, and replace the 30amp fuse on the side of the battery box with a GOOD new one, not a Walmart special....

Title: Re: Clocks going funny after a jump start
Post by: iansoady on February 26, 2015, 04:13:17 PM
Quote from: Bixxer Bob on February 26, 2015, 02:17:43 PM
Then disconnect the battery -ve wire and connect a multimeter across it with the meter scale set to AMPS or current. 

He means between the disconnected lead and the negative terminal, not across the battery terminals!!!!
Title: Re: Clocks going funny after a jump start
Post by: Mustang on February 26, 2015, 07:33:22 PM
Quote from: iansoady on February 26, 2015, 04:13:17 PM
He means between the disconnected lead and the negative terminal, not across the battery terminals!!!!
a good multi-meter has a fuse  :ImaPoser
Title: Re: Clocks going funny after a jump start
Post by: Mr_J on February 26, 2015, 09:13:18 PM
I've had the stator & reg/rec and the battery & rec/rec changed at the same time. I've never had all three changed at once.

I'll have to borrow a multimeter and I think I've got some dialectic grease in the shed.

Reckon it's worth taking the bike to a dealership for a plug in diagnostic anyway?

Thanks again for the replies and advice!
Title: Re: Clocks going funny after a jump start
Post by: Bixxer Bob on February 26, 2015, 10:06:09 PM
Thanks for the helpful corrections; I knew what I meant!! :icon_lol:  I amended the text and added a bit about the 30amp fuse.  Even though they check out for continuity, they sometimes seem to build up a resistance under load.  I don't understand why, they just do.

Plug in diagnostics are unlikely to reveal anything meaningful.  They are good for spotting sensors not working and, at a push, will tell you the battery voltage is high or low.  But you already knew that. 
Title: Re: Clocks going funny after a jump start
Post by: Mr_J on February 26, 2015, 10:22:11 PM
Cool, I'll go through the checks you mentioned and pick up a fuse. When you say a good one, I take you mean avoid places like Halfords?
Title: Re: Clocks going funny after a jump start
Post by: Sin_Tiger on February 26, 2015, 11:44:55 PM
I think what BB means ( everybody wants to put words in your mouth today  :ImaPoser ) is that you should use a new one,  not one that's been lying around in a damp shed for a few years  :augie
Title: Re: Clocks going funny after a jump start
Post by: Bixxer Bob on February 28, 2015, 10:27:21 AM
Good point Sin, but what I meant was get one from a reputable dealer, not a box of assorted cheap Chinese rubbish from Aldi or whatever.  DAMHIK...... :augie
Title: Re: Clocks going funny after a jump start
Post by: Mr_J on February 28, 2015, 05:08:35 PM
So I had a run through the checks BB recommended as best as I could. The battery is now duff, and I'm not getting the required output from the generator while it's charging. One of the three yellow wires from the reg/rec is looking a little crispy.

I called my local dealer for a quote to replace the stator and r/r and they want £632 including labour! I'm going to price the parts myself, as that's freaking horrendous, and I'm confident enough to change them over on my own.

Any recommendations for the parts?

Cheers!
Title: Re: Clocks going funny after a jump start
Post by: Sin_Tiger on February 28, 2015, 06:01:02 PM
Quote from: Bixxer Bob on February 28, 2015, 10:27:21 AM
not a box of assorted cheap Chinese rubbish from Aldi or whatever.  DAMHIK...... :augie

That thought crossed my mind but I felt a bit  :icon_redface: as I was viewing the page on a PC made in China by a Chinese company that bought out IBM  :icon_rolleyes:

Go for it, the support is here when you need it (says I pointing to the right  :augie )
Title: Re: Clocks going funny after a jump start
Post by: exchead on February 28, 2015, 06:55:24 PM
mr t that does sound alot for those two jobs,ive done both on my tiger im no bike mechanic the worst part of job for me was taking tank off only cos it was full of fuel,battery box out makes it easier to get to regulator bolts,i also did the sasquatch mod while it was all apart that was last year and bike has been good :eusa_clap
Title: Re: Clocks going funny after a jump start
Post by: Mr_J on February 28, 2015, 09:17:16 PM
I've removed and replaced the stator after having it re-wound, it's not that hard, but getting the crash bars off is a bastard!

I've found the stator ans a MOSFET r/r on electrexworld for under £200. Has anyone used these guys before? I don't want to be buying cheap and nasty parts!
Title: Re: Clocks going funny after a jump start
Post by: Bixxer Bob on March 01, 2015, 07:12:41 PM
Electrex World are top notch; got their bits in my Tiger and my Blackbird.

Stator:

http://www.electrexworld.co.uk/cgi-bin/sh000001.pl?REFPAGE=http%3a%2f%2fwww%2eelectrexworld%2eco%2euk%2facatalog%2fOnline_Catalogue_Generators_32%2ehtml&WD=triumph%20955i%20tiger&PN=G75%2ehtml%23aG75#aG75

MOSFET Reg/rec with purple battery sensing wire; the dogs doodasss....

http://www.electrexworld.co.uk/cgi-bin/sh000001.pl?REFPAGE=http%3a%2f%2fwww%2eelectrexworld%2eco%2euk%2facatalog%2fOnline_Catalogue_Generators_32%2ehtml&WD=triumph%20955i%20tiger&PN=RR99%2dRegulator%2dRectifier%2ehtml%23aRR99#aRR99

Battery:

http://www.ebay.co.uk/itm/Triumph-Tiger-955i-EFI-T709EN-2006-CTX12-BS-Motobatt-Motorcycle-Battery-Upgrade-/350872020350?pt=UK_Motorcycle_Parts&hash=item51b19a257e

Time to fit,  about 3 hrs going carefully and assuming you haven't done one before. 

Order a stator cover gasket from Triumph or use silicone gasket either works, only thing that requires a little care is the oil seal.  The Haynes book of lies covers it.....  And you'll have a sense of accomplishment when you fix it yourself. :thumbsup
Title: Re: Clocks going funny after a jump start
Post by: Mr_J on March 01, 2015, 11:54:23 PM
I've done the job before, so I should be good. Like I said, the worst bit is getting the crash bars off and I'll have to borrow some tools for that.

Cheers for the links, BB. Those were the parts I was looking at. The only problems is the r/r is showing as out of stock. I'll give them a ring on Monday and see if they can so anything.

Thanks again for all your help, I'll let you know how it goes!

Title: Re: Clocks going funny after a jump start
Post by: Mr_J on March 02, 2015, 12:18:13 PM
I gave Electrex a ring this morning, and it's going to be "a long time" before they get the r/r back in stock. They said they have an alternate one, but it doesn't look like it's MOSFET...

I found this one on ebay, which some folks on another forum recommend:
http://www.ebay.co.uk/itm/Regulator-Voltage-regulator-MOSFET-FH020AA-with-universal-Mounting-kit-Plug-/361226855002?pt=UK_Motorcycle_Parts_13&hash=item541acc625a

Would this be any good? I realise there'll be some fettling to be done with the connectors, but it can't be that hard, right?
Title: Re: Clocks going funny after a jump start
Post by: Bixxer Bob on March 02, 2015, 01:22:02 PM
It looks ok, and they say it's not Chinese which - from appearance anyway - suggests it's probably Shindengen.  The wring and fetling should fairly easy.  When I fitted my reg/rec I turned it through 90 degrees so the air flows through the fins instead of hitting them.
Title: Re: Clocks going funny after a jump start
Post by: Mr_J on March 02, 2015, 07:01:47 PM
Well, the bits are all ordered with the exception of the gasket. I have to say, my wallet now hurts, but not as bad as it would have been from the triumph garage.

With the gasket, it is the same as the Daytona 955i? I've found one on eBay that's cheaper and with free p&p: http://www.ebay.co.uk/itm/Triumph-daytona-955i-alternator-cover-gasket-/161587059464

Is there much difference between this and an official one?

Cheers!
Title: Re: Clocks going funny after a jump start
Post by: Sin_Tiger on March 02, 2015, 08:40:54 PM
Nothing that a little gasket goo won't sort.
Title: Re: Clocks going funny after a jump start
Post by: Mr_J on March 08, 2015, 11:25:14 PM
After many monies spent, lots of swearing and several trips out to buy/borrow tools, the job is done!

I'm now getting 13.6v across the battery at idle with the lights on, which is good, right?

I also discovered and fixed a leak coming from the fuel sender, so that's a nice bonus.

Thanks to Bixxer Bob and everyone else who helped out with advice. It looks like I've got a happy Girly again!
Title: Re: Clocks going funny after a jump start
Post by: Sin_Tiger on March 09, 2015, 12:56:42 AM
Always good to hear of a positive result  :thumbsup
Title: Re: Clocks going funny after a jump start
Post by: HockleyBoy on March 10, 2015, 01:43:25 PM
Quote from: Mr_J on March 02, 2015, 12:18:13 PM
I gave Electrex a ring this morning, and it's going to be "a long time" before they get the r/r back in stock. They said they have an alternate one, but it doesn't look like it's MOSFET...

I found this one on ebay, which some folks on another forum recommend:
http://www.ebay.co.uk/itm/Regulator-Voltage-regulator-MOSFET-FH020AA-with-universal-Mounting-kit-Plug-/361226855002?pt=UK_Motorcycle_Parts_13&hash=item541acc625a

Would this be any good? I realise there'll be some fettling to be done with the connectors, but it can't be that hard, right?

If you buy this one there is a triumph part (cable and connectors) which makes it plug, dosent cost very much either.
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